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Dry Lubricant Coating - List of Manufacturers, Suppliers, Companies and Products

Dry Lubricant Coating Product List

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[Case Study on Problem Solving] Prevention of Unusual Noises Caused by Stick-Slip Phenomenon Between Resin and Metal

[Case Study on Problem Solving] Prevention of Unusual Noises Caused by Stick-Slip Phenomenon Between Resin and Metal

Abolishing grease application and adopting DC2910! Examples of dry lubrication coating dry surfaces.

We would like to introduce a case of preventing abnormal noise caused by stick-slip phenomena between resin and metal in movable automotive cup holders and similar products. We were using grease lubrication to maintain low friction, but it was difficult to quantify, leading to occasional abnormal noise. Therefore, we discontinued grease application and adopted a dry lubrication coating, DC2910, which excels in low friction properties for the sliding parts on the metal side. This change not only improved reliability but also maintained rust resistance through processing on the plating. [Key Points for Problem Solving] - The trend of using resin for parts due to weight reduction is very common, not limited to this example. - Abnormal noises, such as so-called "buzzing sounds," occur due to discontinuous friction states. - To prevent this, the range of coatings with excellent low friction stability is expanding. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Case Study] Improvement of Wear Resistance in the Mechanism of Heat Recovery System

[Case Study] Improvement of Wear Resistance in the Mechanism of Heat Recovery System

Dramatically improve the performance of the underlying PVD coating! Case study in exhaust heat recovery systems for HV vehicles.

We would like to introduce a case that solved the problem of "wear occurring at the sliding parts of stainless steel in high-temperature environments." The sliding parts were made of SUS materials, and applying lubricants was difficult. We considered nitriding treatment and hard coatings such as DLC, but we could not achieve satisfactory results. Therefore, instead of simply applying a PVD-type film, we significantly improved the performance of the underlying PVD coating by combining it with a high-temperature dry lubrication coating that excels in initial bedding and wear resistance. Our special pretreatment ensured the adhesion of the lubrication coating on the PVD. [Key Points of Problem Solving] ■ Sliding friction between stainless steel tends to cause seizure and galling. ■ Our wear-resistant coating quickly forms an ideal sliding surface and can be applied to areas under thermal load in high-temperature environments and high-performance engines. *For more details, please refer to the PDF document or feel free to contact us.

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Dry lubrication coating "MCF Coating"

Dry lubrication coating "MCF Coating"

No lubrication (oil-free) with amazing wear resistance! A 100% fluorine coating created by Okitsumo's technology.

The "MCF Coating" is a dry lubrication coating that achieves fluid lubrication characteristics specific to oil and grease through a dry film. Okitsumo's unique special painting technology, "Dry Process," realizes a 100% fluororesin film. Despite being a dry film, it boasts a static friction coefficient and dynamic friction coefficient that rival those of oil and grease, without the unpleasant stickiness or dust adhesion. Additionally, maintenance such as oil filling is not required. 【Features】 ■ Remarkable wear resistance without lubrication (oil-free) ■ No outgassing occurs (below 250°C) ■ Compatible with resins ■ Heat resistance up to 250°C *For more details, please refer to the PDF document or feel free to contact us.

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Dry Lubrication Coating "Dry Surface"

Dry Lubrication Coating "Dry Surface"

Can be used as a lifelong lubricant! Functional coating film dispersed within a special binder.

"Dry Surface" is a functional coating film that disperses solid lubricants such as molybdenum disulfide, graphite, and PTFE (commonly known as Teflon) within special organic and inorganic binders. It can be used as a lifelong lubricant. It exhibits long-term effectiveness in areas where oil, grease, and other lubricants cannot be applied to sliding surfaces. 【Features】 ■ Initial break-in effect under high load lubrication ■ Applicable not only to metals but also to rubber and plastics ■ Provides sliding properties and stability across a wide temperature range from -100°C to ultra-high temperatures of 800°C ■ Offers low friction, wear-resistant lubrication, along with corrosion resistance ■ Coating thickness can range from 5 to 100 μm, among others *For more details, please refer to the catalog or feel free to contact us.

  • Surface treatment contract service

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[Problem Solving Case] Adhesive film sticking to the cutting blade.

[Problem Solving Case] Adhesive film sticking to the cutting blade.

It is necessary to ensure the sharpness of the cutter while applying a non-stick treatment! Example of dry lubrication coating.

We would like to introduce a case study of problem-solving for special applications by Nippon MT Corporation. We were using non-coated products, but it was necessary to regularly remove adhesive substances, which significantly reduced productivity. Therefore, we processed with CE100C-MT. The adhesion of substances has decreased, resulting in less maintenance and replacement frequency. Additionally, the film thickness is about 2μm, allowing us to maintain sharpness. [Key Points of Problem Solving] - To make it difficult for adhesive substances to stick, Teflon coating is commonly used. - The film thickness of Teflon coating is about 20μm, so while it eliminates sticking for cutting tools, it may reduce sharpness and lead to other issues. - Generally, the processing temperature for Teflon coating is around 400°C, which can sometimes cause a decrease in the hardness of the cutting tool itself. *For more details, please refer to the PDF document or feel free to contact us.

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